Artificial incubation of eggs

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Artificial incubation of eggs

The four key points for successful incubation are:

Egg and incubator hygiene

Proper hygiene is essential to achieve good hatching results. Poor hygiene causes chicks to die in their first 10 days of life.

Only clean eggs should be used for incubation. Dirty eggs are peotential carriers of diseases that thrive and multiply in the ideal heat and moisture conditions of the incubator. If you need to incubate dirty eggs, wash them first in warm water (44-49oC) that contains disinfectant at a rate recommended by the manufacturer (most household disinfectants are suitable), and dry the eggs quickly after washing using separate paper towels.

Do not soak eggs for longer than four minutes to avoid affecting fertility and do not soak eggs in cold water, as it encourages bacterial penetration through the egg shell.

Fumigating eggs immediately after collection also helps with hygiene. A suitable fumigant is formaldehyde gas, which is made by mixing 1 part (by weight) of potassium permanganate (Condy´s crystals) with 1.5 parts (by volume) of formalin (see Table 1 for the correct amounts for each application). Place the chemicals in a dish on the floor of the incubator. Place the Condy´s crystals into the dish first and then pour the formalin over it. Shut the incubator door quickly and vacate the room.

For proper fumigation, run the machine normally with the correct temperature and humidity. After 20 minutes, open the vents or the door and air the machine for a few minutes. Again, vacate the room.

WARNING: Formaldehyde gas forms a dense cloud, which is dangerous for people. Do not inhale. Wear eye protection and rubber gloves when handling formalin.

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Table 1. The amount of chemical required for fumigation per unit of internal incubator volume
When to fumigate Potassium permanganate Formalin
g/ft3 g/m3 mL/ft3 mL/m3
Immediately after egg collection or an empty incubator 0.66 23.3 1.0 35.3
When a setter contains various egg embryos 0.25 8.8 0.375 13.24
When eggs are transferred to a separate hatcher 0.50 17.6 0.75 26.48

Consistent temperature

A hen's normal body temperature varies between 40.5 and 41.7oC, depending on the bird and her degree of activity at the time. The optimum temperature at the centre of an incubated egg is approximately 37.8oC. When hatching under a broody hen, the upper surface of the egg may reach 39.2 to 39.4oC but the egg's centre will not exceed 37.8°C.

In modern fan-forced incubators, the manufacturer's recommended temperature setting is between 37.5 and 37.64oC. The lethal temperature for eggs is 39.4oC. The constant and rapid air movement in this type of incubator keeps the eggs' temperature the same as the incubator's.

An embryo's heat production increases as incubation progresses. The temperature increase is greatest during the last two days due to embryo activity. Egg temperature rises up to 2oC above the incubator's ambient air temperature, which is why the temperature is often lowered by up to 1oC.

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Controlled relative humidity range

Relative humidity is a measure of the amount of moisture in the air. Althought correct relative humidity is necessary, it can fluctuate more widely than the temperature without serious repercussions. However, low humidity can cause difficulty in small incubators.

An egg loses 11-13 per cent of its inherent moisture during incubation. If humidity is too low, the moisture loss is excessive, hatching is delayed and many embryos fail to hatch even if they go to full term. If humidity is too high, the chicks tend to be forced out early and are wet.

A relative humidity of about 60 per cent during incubation is satisfactory. On day 19, raise the humidity to about 70 per cent for hatching. Then, towards the end of day 21 when all chicks that are likely to hatch have hatched, reduce humidity to 60 per cent. This enables chicks to dry off before being taken out.

Use a wet-bulb thermometer to measure the relative humidity in fan-forced incubators. At an incubator temperature of 37.5oC, a wet-bulb reading of 29.4-30oC is desirable. However, a wet-bulb reading of 32.8oC is best at hatching. (see Table 2 for the correct wet-bulb readings for a given humidity at the temperature of incubation).

Place trays of water inside the incubator to create humid conditions. The water's surface area rather than depth influence humidity. You can control humidity by opening or shutting ventilation holes, using the water tray's position or moving slides over the water tray.

Table 2. Dry- and wet-bulb incubator range readings corresponding to varying relative humidity
Dry bulb (oC) Wet-bulb reading (oC)
60% relative humidity 70% relative humidity 80% relative humidity
37 30.3 32.3 34.0
37.2 30.6 32.4 34.2
37.5 30.9 32.8 34.6
38.1 31.2 33.2 35.0
38.7 31.8 33.9 35.4
39.3 32.3 34.3 36.0

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Egg care

For egg selection, see Incubation - producing and selecting eggs

Rough, careless handling or prolonged delays that result in chilling may cause embryo deaths during the eggs' transfer to the hatching compartment.

Positioning the egg

The ideal position for an egg during incubation is either on its side or with the broad-end axis at 45° to the horizontal. This provides maximum room for the embryo to fully develop and the best exposure of the air cell for adequate respiration. Eggs incubated narrow end up show a higher proportion of dead-in-shell.

Turning eggs

The embryo must be gently and frequently moved within the egg to prevent it settling and sticking to the shell.

The need for frequent turning is greatest in the early stages of incubation. You should turn the eggs at least three times a day and may turn them every 15 minutes. Turn the eggs in the opposite direction each time. Turning the eggs the same direction interferes with the centring action of the chalazae, which can cause high embryonic mortality. No turning is necessary in the last three days of incubation (during the hatching stage).

With non-automatic machines, you need to turn the eggs an odd number of times. This ensures that the embryo does not spend a long, unturned period (usually during the night) lying on the same side. If turning by hand, a pencil mark on the side of the egg is a useful guide.

Fan-forced incubators

For best results, you must meticulously operate the incubator and follow the manufacturer's instructions.

Start the machine about 24 hours before use to enable it to adjust to the correct temperature. For best results, place the incubator in a room with little temperature variation and away from direct sunlight. Ventilation should be adequate and the room free from draughts. Test all equipment before beginning incubation.

There are slight differences between the same makes of incubators and the environment they operate in. Each incubator requires adjustment. To overcome these differences, observe the results from your first few hatches and adjust the controls according to the results. You must maintain uniformity in your incubation program to get most of the clutch to hatch on the recommended day. (If chicks come out too early, the temperature may be too high and vice versa.)

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Incubation faults and causes checklist

Table 3. How to locate and rectify faults in incubation technique
# Problem Probable causes Action
1 Too many clears or infertile eggs
(a) Wrong proportion of males to females (a) Check mating ratios according to breeder´s recommendations
(b) Male is undernourished (b) See that cockerels are able to feed separately, otherwise hens may eat all the feed
(c) Interference among males during mating (c) Do not use too many males; always rear breeding males together; erect temporary solid partitions between breeding pens or inside large pens
(d) Damaged combs and wattles among males (d) See that housing is comfortable and proper drinking fountains are provided for breeding pens
(e) Male is too old (e) Replace old birds
(f) Male is sterile (f) Replace with another male
(g) Eggs kept too long or under the wrong conditions before setting (g) Do not keep hatching eggs longer than seven days; store them in a cool temperature (10-l5.6°C) at relative humidity around 75-80%
2 Blood rings, which indicate very early embryonic death
(a) Incubator temperature too high or low (a) Check thermometers, thermostats and electricity supply; follow manfacturer´s instructions
(b) Incorrect fumigation procedure (b) Use the correct amount of fumigant. Do not fumigate between 24 and 96 hours after setting
(c) As in 1(g) (c) As in 1(g)
3 Many dead-in-shell
(a) As in 2(a) (a) As in 2(a)
(b) Eggs not properly turned (b) Turn the eggs regularly at least three to five times a day; always turn the eggs in the reverse direction each time
(c) Breeding stocks' nutrition is deficient if deaths are high in days 10 and 14 (c) Check that feeding is sound
(d) Incubator's ventilation faulty (d) Increase ventilation by normal means
(e) Infectious diseases (e) Use eggs only from healthy stock; check that hatchery hygiene is sound and carried out regularly
4 Pipped eggs failing to hatch
(a) Insufficient moisture in the incubator (a) Increase the evaporating surface of water or the sprays
(b) Too much moisture at earlier stages (b) Check wet-bulb readings
(c) Nutrition problem (c) Check flock feeding
5 (a) Hatching too soon (a) Incubator's temperature too high (a) (b) (c) Ensure the temperature regulating gear is working and set at the correct operating temperature when the control switches off
(b) Hatching too late (b) Incubator's temperature too low
(c) Sticky chicks (c) Incubator's temperature probably too high
6 Malformed chicks
(a) Incubator's temperature too high (a) As in 2(a)
(b) Incubator's temperature too low (b) As in 2(a)
(c) Eggs set incorrectly or not properly turned after setting (c) As in 3(b); also, take care to set the eggs broad-end up;
7 Spraddling chicks Hatching trays too smooth use wire-meshed tray floors or cover slippery floors with burlap or other similar material
8 Weak chick (a) Incubator or hatching unit overheating (a) As in 5
(b) Setting small eggs (b) Only set eggs of the breed average size
Small chick (c) Too little moisture in incubator (c) As in 4
(d) Too much fumigant left in hatcher (d) As in 2(b)
Heavy breathing chicks (e) Too much moisture in hatcher (e) As in 4
(f) Possibly infectious disease (f) Send chicks to a veterinary laboratory for diagnosis
(g) Low average temperature during period of incubation (g) As in 2(a)
Mushy chicks (h) Incubator has poor ventilation (i) Omphalitis (navel infection)
(h) As in 3(d) (i) Carefully clean out and fumigate the incubator using formaldehyde at the higher strength; disinfect all equipment;
9 Hatch not coming off evenly Setting eggs too diverse in age or size set eggs at least once a week and never retain hatching eggs longer than 10 days before setting; incubate only average-size eggs

Related information

Incubation - general - chickens and other poultry species

Incubation -production and selection of eggs

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Page maintained by Alison Spencer
Last updated 27 August 2012



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